Ceramic Injection Molding Process

1 when powder technologies are in question the key step in production process is choosing the adequate ceramic powder.

Ceramic injection molding process.

Feedstock preparation injection molding debinding process and sintering fig. Ceramic injection molding is an innovative new process at indo mim under a six sigma controlled environment. During moulding the feedstock plasticizes and is injected with high pressure into the cavity. The more complex the shape the more advantageous injection molding will be over other fabrication methods.

Injection molded ceramics brochure injection molding eliminates the need for secondary operations normally required to produce complex geometrical shapes. Ceramic injection moulding process after deciding which ceramic you want to have for your application the cim process is as follows. The mim cycle begins with preparation of a feedstock by mixing fine metallic powder with a binder comprising waxes polymers lubricants and surfactants. Using sophisticated mixing technology the powders are compounded with thermoplastic binders to produce a homogeneous pelletised feedstock.

The ceramic injection molding process consists of four basic steps. The ceramic injection molding is very suitable for high volume production of complex design with tight tolerances like bonding capillaries. In another branch of pim ceramic or carbide materials are used as raw materials in a process called ceramic injection moulding cim. The first step in cim begins with very fine ceramic powders which are compounded with polymer binders into a feedstock.

It is an effective way of manufacturing complex precision components with the highest degree of repeatability and reproducibility. The binders form a liquid medium which carries the ceramic powders into the mould during the injection stage. The cim process gives production engineers and product designers more versatility in the use of ceramics as an alternative material with higher productivity lower manufacturing costs and improved product performance. The resulting feedstock is then granulated.